I F
NDUSTRY OCUS
robotic
welding,
painting,
and
assembly lines.
2. IoT and Smart Sensors
Industrial Internet of Things (IIoT)
is being rapidly adopted for:
• Condition monitoring of machin-
ery
• Asset tracking
• Energy consumption analytics
• Environmental controls
Smart factories are now leveraging
edge
computing
and
cloud
platforms to gather and analyze
real-time
data,
making
Indian
industries more agile and respon-
sive.
3. AI and Machine Learning in
Predictive Maintenance
Companies like L&T, BHEL, and
Siemens
India
are
deploying
AI-powered systems for:
• Predictive maintenance
• Fault detection
• Quality inspection using computer
vision
• Process optimization
This not only reduces downtime but
also increases yield and ensures
higher quality standards.
4. Digital Twins and Simulation
Virtual representations of physical
systems are enabling Indian manu-
facturers to:
• Optimize plant layouts
• Test automation strategies in a
digital environment
• Reduce commissioning time
Tata Steel and Reliance Industries
are notable adopters of digital twin
technology.
5. SCADA and MES Integration
Supervisory
Control
and
Data
Acquisition
(SCADA)
systems
integrated
with
Manufacturing
Execution
Systems
(MES)
are
helping industries gain visibility
into shop-floor operations, improve
scheduling, and ensure compliance.
6. Cloud-Based Industrial Auto-
mation
Cloud platforms like AWS, Azure,
and Google Cloud, along with local
players like Netmagic, are enabling
Indian factories to manage and
analyze automation data without
investing heavily in on-premise
infrastructure.
Sector-Wise Automation Adop-
tion in India
1. Automobile Industry
India’s automotive sector leads in
automation adoption. Major OEMs
and Tier-1 suppliers have fully
automated paint shops, robotic
welding systems, and intelligent
assembly lines.
Maruti Suzuki, Hero MotoCorp,
and Ashok Leyland are pioneers in
integrating smart automation for
faster production and better quality.
2. Pharmaceuticals and Health-
care
With strict regulatory compliance
and the need for high precision, the
pharmaceutical industry is adopting
automation for:
• Cleanroom robotics
• Packaging automation
• AI-based quality testing
• Smart batch processing
Firms like Sun Pharma and Dr.
Reddy’s are leveraging automation
to
meet
international
quality
standards.
52 | June 2025 | www.industrialoutlook.in